TangSheng Hardware Casting Technology(called as Ts Die Casting Technology simplely ) is one of synthetic industrial factory, who is specializing for die casting and plastic injection molding, involves of mold development and large-volume casting manufacturing, post-processing operations, finishing treatments, products quality inpection and assembly testing & package. This zinc die casting supplier had introduced advanced process machines, automatic production lines, follows international quality management system IATF 16949 2016 & ISO 9001 rules, and ensure performing high performance finished products in high efficiency on time. This reflects Ts die casting technology comprehensive capability.
Tooling In-House Capability | Ts Die Casting Technology Comprehensive Capability
Outstanding engineering design, Being skilled in 3d drawing softwares. Whenever plastic injection mold or casting die of design and manufacturing, our engineers can all high quality structure desing operations. And finish these precise mold or die manufacturing in short time.
- Mold & Die Design And Manufacturing
- Skilled in many 3d drawing softs, such as CAD, UG and Proe etc.
- Advanced CNC machining Equipments and EDM machines.
- Engaging In Die casting Manufcturing Process For 15 years
- Follow Automotive Industry IATF 16949 Quality System
- Outstanding engineering Design Team.
Synthesis Assembly and Testing
This is our synthesis assembly and testing department. Where metal parts and plastic parts,which they are assemblied and testing product’s functions. Then Finish the finished goods safety package for shipment. Meanwhile all outsourcing goods will be inspected and Inspect the apperance of all incoming goods and testing surface treatment of the metal parts.
- Install some die casting parts and plastic parts into finished products here.
- Packaging CNC machined parts, Milled, Lathering and polished parts and sort out them.
- Inspect the apperance of all incoming goods and testing surface treatment of the metal parts
- Picking up the defective products and mark them and resend them to production line rework.
- Recording the weight and account of parts and finished products.
Laser Engraving On Parts
Laser engraving On Parts, 5 sets of laser engraving machines and professional laser engraving document clerk, flexible design engraving documents. Not only engraving the customer’s logo , but also empowered patterns and textures on the part.
- Custom Empowered Patterns And Textures On Parts.
- Accept Laser Marking On Metal Parts Or Laser Marking On Plastic Parts.
- Durable and Wear Resistance
- Promotion Laser engraving patterns for advertisement.
- Contrast color Painting And Coating.
Zinc Die Casting Mass Production
With automatic die casting production lines, and can process and produce different metal die casting parts according to different requirements from client and business partners. With well-experienced technical person, completely meet individual customers’ special demands for zinc die casting mass production.
- Equipped with automatic die casting production lines
- Come with well-skilled operator and well-experienced technician
- Smart Conveyor Belt and Robotic hands
- Ultra-sonic Deburring equipment
- Various Hot chamber & Cols Chamber die casting machines.
| Machine Name | Brand | Equipped with Robot hand | Machine Type (Tons) | Qty (set) |
| Cold chamber die casting machine | LiJin Brand | Yes | 200 tons | 2 |
| Cold chamber die casting machine | LiJin Brand | Yes | 320 tons | 2 |
| Cold chamber die casting machine | LiJin Brand | Yes | 400 tons | 1 |
| Cold chamber die casting machine | LiJin Brand | Yes | 500 tons | 1 |
| Hot chamber die casting machine | LiJin Brand | Yes | 50 tons | 2 |
| hot chamber die casting machine | LiJin Brand | Yes | 80 tons | 2 |
| Hot chamber die casting machine | LiJin Brand | Yes | 88 tons | 2 |
| Hot chamber die casting machine | LinJin Brand | Yes | 160 tons | 1 |
Plastic Injection Parts Manufacturing
Building plastic injection parts streamlines,5 set of 50 tonnage plastic injection molding machines are introduced, produces many creative plastic custom parts. Such as soft plastic water proof mats and some plastic cover, which is made from TPU material. As IATF 16949 certified enterprise, so also provide and serve various kinds of custom plastic parts projects.
- Building plastic injection parts production lines.
- Equipped with automatic robot hands and decreasing scratch and fingerprint.
- Check each product quality themselves during injecting plastic parts.
- Deburring the plastic injection parts and sort out plastic parts
Die Casting Parts Polishing
In order to treat the surface of die casting parts well, we built our own metal parts polishing streamline. More smoother is for metal products, more easier to be electroplated. Something like that, they will become more appeal to audience’s eyeballs, so polishing workshop provides more shiny and smoother products so that be more convenient to hand to next procedure. Especially our zinc die casting automotive key fob housings, which need a kind of noble and classic stylish. Die casting parts polishing requirement should be very smooth and shiny.
- We have a scale of metal die casting parts polishing streamline, main polishing parts include of zinc and aluminum alloy parts. Have various polishing methods for metal die casting parts, include of hemp wheel, cloth wheel , nylon wheel and steel wire wheel.
- Polishing metal parts according to business partners and clients, deep polishing and shallow polishing.
- Classify and mark those polished metal parts in respectively.
- Check each polished parts during polishing these metal die casting parts.
Die Castings CNC Machining
After the metal part is cast, these metal casting parts passed some initial cleaning processes. But untouched some rough area and hidden imperfection sharp edges on the metal parts can’t be removed and improved well. Die Castings CNC Machining means further process for getting rid of sharp edges and improving imperfection areas. With CNC Machining, either achieve accurate dimensions or improve some specific functionalities of the cast part.
- CNC Machining Improves Imperfection Defects On Die Casting Parts
- CNC Machining Enhances Features of Die Castng Parts
- Positioning dimension and removing the sharp edges and execess
- Increasing Production Effection And Ensure High Quality Products
Plastic Injection & Die Casting Parts Deburring
Plastic Injection Parts Deburring means imperfection burr and redundant nozzle material should be removed. People are customized to calling: “PiFeng” in Chinese. So the process is Plastic parts deburring process. workers use hand tools like knives, scrapers, or abrasive pads to remove burrs manually. The metal die casting parts are placed in a vibratory or tumbling machine that contains abrasive media, and do deburring.
- Worker use some manual tools to remove the edges and burrs on plastic parts
- With vibratory or tumbling machine, employing high frequency shakes and remove the easier falling burrs
- Some plastic part need thermal gun to burn and repair with high temperature the outline of it.
- Specific plastic injection parts can be trimmed by Ultrasonic, laser and chemical solutions.
- Die casting parts requires grinding,polishing and frozen operations and removing the burrs on the parts.
Rigid Quality Inspection
It handles raw material incoming inspection and outsourced processing incoming inspection. This ensures a steady products quality in mass production and reduces rework rates and material process lost cost and realize high efficiency mass production. Depends on different industrial specific quality level, some of finial products, exception of fitting the general quality standard. And also must meet their own industrial specific standard, and follow the industrial quality management system. Such automotive Industrial Special Standard IATF 16949 quality inspection workflow.
- Raw Material Incoming And Outsourced Processing InComing Inspections
- Self Check On Production Line And Ensure 100% All Check
- All Check 100% In Post Process
- Finished Products Quality Control Inspection
- CMM For Dimension And X-Ray Detector For Part Structure And Density
Rapid Prototyping Services
Our professional rapid prototyping services provide high quality prototype for client in short time. Hereby there are two types. One method is designing die and molding tool, then produce a set of molding tool, and inject material into the mold and form ideal prototype. Another method is straightly printing prototype with 3d printing machine.
- Choose the right plastic material for 3d printer, often engineering plastic and ensure the rapid prototypes high quality
- Select advanced 3d printer, SLA (Stereolithography): Offers high-detail, smooth-surfaced prototypes, suitable for resin.
- Die casting prototypes, firstly design the casting die, then use the precise tooling steel die cast the rapid prototypes, and consistent modify and improve the casting die until the qualified samples made out.
- CNC machining can employ high-precision finishing, refining edges. Under computer numberious control, ensures that the dimensional accuracy of die-cast parts, ensuring they meet the desired specifications.
- Refer to the document requirements, and test the rapid prototype performance, and report the client, and deliver the rapid prototypes to the client in short time.
