Precision Zinc Die Casting Manufacturer | Zinc Cast Parts Supplier
Engineering Design support, Mold Design And High Precision Manufacturing, High-Volume Production, Versatile Surface Finishing Treatements, Spectrum Dimensional Accuracy Measurement Inspection And ISO 9001 & IATF 16949 certifications.
Real Reason For Choosing Precision Zinc Die Casting Manufacturing:
- Cost-Efficiency Unit Part
- Tight-Tolerance Dimensional Guarantee
- Stable Quality In High-Volume Production
- Long life Tooling
- Flexible Design
- Miniature Precision Die Cast Parts
- 50,000+ pcs monthly capacity
Precision Zinc Die Casting Manufacturer in China | IATF 16949 & ISO 9001 Certified
Tooling Capability In-House
One-Stop Mold Design And Manufacturing Services Include Product Design, DFM Assessment, Mold Flow Analysis, Optimize And Improve Mold & Die Design, Precision Mold & Die manufacturing , Whenever Cast Die and plastic injection molding tool.
Zin Die Casting High-Volume Production
Dozen Sets Of Advanced Tonnage Hot & Chamber Die Casting Machines, Automotion Production Lines and Rigorous Quality Control System and Safety Packing Ensures 100% Quality and Deliver On Time For Batch Goods Or Prototypes Order Testing , Even to 1+.
Versatile Secondary Operations
The Rough As-Cast Parts Require Versatility Post-Process Treatments to Process and achieve Required Surface Roughness Grain Grades, Include of Shot Blistering, Sand Belt Grinding, Rough Polishing, Vibrative bushing and Mirror Polishing. Prolong the life time Of Zinc Die Casting Components, Chrome-Plating, Nickel-Plating, Electrophoresis, Anodizing and Painting & Powder-Coating.
One-Stop Zinc Die Casting Supplier
Ts Die Casting Technology is specializing in high precision zinc alloy die casting components for automotive, communication, electronics and industrial applications. The zinc die casting company will offer one-stop precision zinc die casting service.
With Precision Tooling Design, Tooling in-house Capability, CNC machining, surface finishing and inspection capability, we provide complete OEM/ODM zinc die casting solutions from prototype development to high-volume mass production.
- IATF 16949 & ISO 9001 certified manufacturing
- ±0.03 mm precision capability
- Cold & Hot Chamber Zinc Die Casting High-Volume Production
- Zamak And ZA Zinc-Aluminum Alloys
- Mold design, tooling and secondary processing
- Competitive Mass production Cost
- Engineering Design Support (DFM analysis, Mold flow simulation, CMM inspection,SPC process control And FAI Strategy)
Project Study Cases
From diversity zinc die casting projects, demonstrates the comprehensive service range. Zinc alloys are widely applied in the automotive, electronic, communication, hardware, and industrial equipment sectors. The OEM Die Casting Manufacturer Collaborates With The Customer, Successfully Complete Versatility Zinc Die Casting Projects.
Car Key Case
The Popular Automotive Key Fob Housing, Through Hot Chamber Die Casting Technique, And Form Precision Zinc Cast Part Under High Pressure At Low Melting Temperature. Zamak 3 alloy car key cover offers high wear resistance, excellent strength, protects and decorates the car key case as well without any operation impact.
Portable USB Charger Panel
A car USB charger display panel can indicate clearly that how status are these ports built in. We replace original aluminum alloy with zinc alloy, produce lower cost portable usb charger panel. It Require uniform thinned-wall design and hollowed window show design.
Switch Box
The Switch box Design require considering of part geometry, ribs and bosses, fillet and radii, hole design, gate location and parting line. The complex structural part needs uniform thicker wall and precision dimensional accuracy, Zamak 5 is Best Choice, withstand corrosion and wear in moisture and humidty environment.
Camera Housings
This is a custom zinc die casting project, it is a full camera housing, contain the fixed brackets for all electric circuit board and components for running as a monitoring and surveillance camera, 3mm-5mm on selected wall thickness. dimensional accuray around ±0.02mm. Zamak 5 material is adopted, withstand harsh environment and worse weather outdoor. Secondary operations include CNC machining and powder-coating finishing treatment, and enhance its lifetime.
USB hard disk drive Housings
USB flash drive disk housing project is miniature precision zinc die casting , adopt multi-cavities in one die casting method. It requires uniform ultra-thin wall design and typical tight-tolerance of 0.5mm. Dimensional tolerances can reach approximately ±0.03–0.05 mm depending on part geometry, alloy, tooling design and inspection requirements. High Electrical Conductivity is Neccesary.
Wireless Charger Bases
This is wireless charger supporting base, Design intricate internal structure . Focus on the compactness of the spatial design and electric components assemblies, meets electromagnetic charging electricity to smart cell fastly and convenience.
Why Choose Us
Custom Injection Molded Plastic
Conducting injecting plastic parts with our own manufacturing plastic injection molding tool, Process TPU material soft water proof mat and some of auto parts , such as car key cover and electronic components. Also provide custom plastic parts available.
Zinc Die Casting Production Line
Processing Zinc Alloy Precision Small and Medium sized parts. Involve of auto and communication fields. This OEM zinc die casting factory Accept Custom Zinc Die Casting Project, Especially Thin-walled, complex-geometry precision parts, require Multi-Sliders Tooling, Typical Tolerance Around 0.01mm.
Mold Flow Simulation
Mold Design Involves Mold Simulation And Improvement & Optimation Of Mold & Die Before Precision Cast Die Production. Well-Experienced Tooling Engineers Use These Common Mold flow Simulation Tools to check Mold Flow Running, And TroubleShooting The Die Castings.
Rapid Prototyping Service
Ts Die Technology Provides Professional engineering-design support, rapid product design plan, flexible prototype production, Fast and high effective prototyping services
Die Casting Polishing Shop
Addressing versatility Polishing Processes. Include Rough Polishing, Medium Buffing and Mirror Polishing. Various Sa requirements, range from 0.1-3.2um.
Precision Laser Engraving
Laser marking logo and pattern on the surface of products, regardless of plastic parts or die casting part and metal products. COâ‚‚ laser machine and UV engraving machine are available.
Die Casting CNC Machining
post process for die casting parts, using precision tools to remove excess material and improve the rough surface. achieve preminum surface roughness. easily gain close-tight dimension and fit assembly in communication and automotive.
UV Engraving Service
The UV Laser Engraving Machine is suitable for Plastic Products. Importing Laser Marking File, It will work At High Speed, Operate Batch Products At High-Volume. Can Create Proper Depth And Contrast Color, Leaf permanent Pattern On The Surface Of Plastic Parts.
Installment Test and Package
All parts are reached at this place after passing a few processes. whenever metal parts or plastic plastic, operators begin to have a right installment and testing under a right guideline.
Secondary Operations
The Rough Die Casting Parts Need Smoothening Their Surfaces And Achieve Surface Roughness Tolerance Range From 1.0-3.2um, And Allows Them Gaining These Finishing Treatments, Such As Stain-Nickel Plating Or Powder-Coating & Color Painting.
Some Hidden Burrs Can’t Be Processed Or Require Some Complex Mechanical Processing Operations, Labor Deburring Operation Is fast And Flexible, In China Cheap Labor Makes Manual Deburring Operations More Popular And Good Value.
It transforms dull, uneven as-cast components into smooth, uniform, or mirror-bright finishes through progressive material. Depends On The Requirements Of The different Surface Roughness For Finishing Treatments Of Zinc Alloy Die Casting Parts, Versatility Polishing Operations Will Be Adopted, Such As Rough Polishing, Brushing Polishing And Bushing and Mirror Polishing.
Cinc Close-Tolerance Precision Machining Can Remove The Excess Material On The Rough Surface Of As-Cast Parts Repeatedly Fastly, Achieve Accurate Dimension And Supperior Suface Finish For Assemblies For Communication Eequipment And Automotive Components.
Versatility Finishing Treatments , Like Anodizing, Chrome-Plating, Nickel-Plating, Copper-Plating, Electrophoresis, Powder-Coating & Color Painting. Main Classic Case Studies Shows Miniature Precision Zinc Die Casting And Medium Precision Aluminum Die Casting.
Quality Control & Inspection
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The precision zinc die casting manufacturer executes strict quality control, Because quality is survive base for an enterprise, Only providing high quality products to client, we can achieve an good reputation and broad market. The IATF 16949 & ISO 9001 Certified Enterprise regards quality as the core of progress and development. implement standard quality management rules, All products should be testing and checked before deliver them to any client. Some precision measurement instrustments introduced, such as X-ray detectors, CMM and assembly testing equipment.
Zinc Die Casting Applications
Industrial Equipment
Medical And Health Industry
Furniture Hardwares
Common FQA Research
What industries use zinc die casting parts?
Zinc die casting parts are widely used in automotive, electronics, communication equipment, consumer products, IoT devices, electrical components, locks, hardware, and industrial equipment due to their strength, precision, and excellent surface finishing capability.
What zinc alloys can you provide for die casting?
We provide various zinc alloys including Zamak 3, Zamak 5, Zamak 2, ZA alloys, and customized zinc alloy solutions. Zamak 3 is commonly selected for precision parts requiring excellent dimensional stability, while Zamak 5 provides higher strength, wear resistance and better corrosion resistance, and used for durable and miosture environments outside. However Zamak 2 is main used for industrial gears, bushings, bears, machinery components and heavy-duty hardwares.
What tolerances can zinc die casting achieve?
Precision zinc die casting can achieve tight dimensional tolerances depending on part size, geometry, alloy selection, and tooling design. Zinc die casting process focuses on miniature high precision metal die casting parts mass production at large volume. We accept thin-walled cast part high quality mass production, typical thickness tolerance range from 0.1-0.5mm, dimensional tolerance range from 0.03-0.05mm.
Do you provide custom zinc die casting services?
Yes. We provide custom zinc die casting services from engineering design, DFM analysis, tooling development, prototype validation, mass production, cast-cast post-processing operations, versatility finishing treatments, and assembly and inspection.
What surface finishes are available for zinc die casting parts?
We provide multiple surface finishing options including polishing, electroplating, electroless coating, powder coating, painting, sand blasting, and other customized treatments. These processes improve appearance, corrosion resistance, durability, and product performance.
How do you ensure zinc die casting quality?
We control quality through engineering review, mold flow simulation, process monitoring, dimensional inspection, and CMM measurement. Optimizing and Improving the structural design helps ensure stable dimensions, consistent appearance, and reliable performance during mass production.
What is the minimum order quantity for zinc die casting production?
The minimum order quantity depends on part size, tooling investment, production requirements, and customer demand. Zinc die casting is especially suitable for medium and high-volume production because tooling costs can be amortized over large quantities. We accept minimum order quantity is 5000 pcs, below 5000 pcs, recommend CNC machining, because intial tooling cost is a big investment.
How long Does Lead Time For Zinc Die Casting Project Take At Your Factory ?
Ts Die Casting Technology ensure the lead time for a zinc die casting project usually takes 4–10 weeks, depending on part complexity, tooling requirements, order quantity, and surface finishing requirements. A typical project includes engineering review, mold design, tooling manufacturing, sample validation, and mass production.
Take a example for the order of 10000 pcs-500000pcs
- Review Custom Requirement: 5-7 days
- Mold Preparation: 20-25 days
- FAI planing: 2-3 days
- Mass Production Time : 20-25 days