Tscasting rapid prototyping services conduct quickly design a physical model or prototype with using 3D computer-aided design (CAD) software. Then process first prototype in short time at cost-efficiecy before mass production, and deliver them to the client and test their design and identify their concept into actual object. The prototyping service includes of physical model design, the first prototype creation and quality inspection. The prodecure must be faster, cost-effective and high quality turnkey project service. Through optimzing process and technique, deliver the custom process project to the client in hours or a few days. Tscasting rapid prototyping services have the below two types.
Tscasting Technology Rapid Prototyping Services Overview
As one of comphrehensive industrial factory, we provide diverse custom comprehensive serives, include Plastic 3d printing and die casting prototyping services. The below information have a detail description in sight.
Plastic 3D Printing Rapid Prototyping Services
TangSheng engineers and designers design visual 3d product model with CAD software, and convert to STL/3MF files. Then import these files into 3D printing machine, genearate g-code to execute machine orders, and do a 3d prototype printing.
- Option For Plastic Material: PLA, ABS, PETG, Nylon, TPU and Resin
- 3D Printing Program Setting: This comes from G code, transfered by 3d model for product file, which designed by cutting-edge computerial numberical software.
- 3D Printing Process: Import the according 3d printing file into the 3d printing program, and setting 3d pring machine.
- Post-Processing (Finishing): need minimized post-process and finish the smooth surface finish option and improve the appearance.
- Inspecting & Testing its application: test its application and fast finish the turn-key project sample confirmation issue.
Die Casting Rapid Prototyping Services
Die casting prototypes need be made by die casting process, especially custom die casting project. We suggest that the precision casting die should be designed and manufactured. Depends on the material of custom die castings, select the proper die casting method to cast the prototype. Include two types of die casting processes, which are cold chamber die casting, which fits high melting point metal alloys material and hot chamber die casting,suitable for low melting metal process in high efficiency. The die for prototype production must be maintain continuous optimization and improvement until making qualified prototype.
- Design Casting Die : Well-experienced engineering clerk firstly design 3d model of product with cutting-edge design software, depends on the physical visual model of product, design precise casting die.
- Arrange Die Fabrication : Engineering clerk transfer 3d file of the casting die into 2d drawing, and hand them to mold technician to make practical real precise steel die.
- Prototypes Casting Process: Assembly the casting die , install it on the casting machine, and cast the first prototype until qualified sample is made.
- Post-Processing : need minimized post-process and finish the smooth surface finish option and improve the appearance.
- Inspect And Test The Die Casting Part
Tscasting Rapid Prototyping Services Capability
Tscasting Technology had introduced advanced rapaid prototyping equipments so that provide our consideration services to our client, when the client requires faster samples to confirm it before large scale production for OEM or ODM turnkey project in short time or within hours and a few days. Conjunction with some specific requirements, we can make the desired prototypes in shorter time. These advanced equipments will finish more turkey projects.
Provides Premium ODM Services
From a simple picture to bulk production for the real product, generally show some good design solutions for products to client in our solutions. This is first step ,depends on well-experienced in design, our engineer raise a few feasible design solutions , then further talking for the project, After the initial design planing is approved, our engineers begin to draw the product visual 3d files, and sent to client for a confirmation.
After the client decided, our engineers should design the mold in according to the visual 3d model. With some cutting-edge design softwares, design the cast die, predict the troubles in die casting with flow simulation tools, and optimize and modify the die , finally, confirm the drawing of the casting die. then manufacture the mold, until getting a qualified prototype. So we send the first samples to the client for a confirmation. When the first samples sent to the client is checked and confirmed, mass production will arranged until the project is over.
Advanced Prototypes Process Equipment
KINGS 1700pro 3D Printer
SLA (Stereolithography): Offers high-detail, smooth-surfaced prototypes, suitable for resin.
KINGS 1700pro 3D Printer
| Items | Parameters |
|---|---|
| Max Printing Size | 1700*800*600mm |
| Rated Power | 2.2kw |
| Beam Size (diameter @1/e2) | 0.06-0.8mm (Variable Beam) |
| Max Scanning Speed | 15m/s |
| Layer Thickness | 0.05mm~0.20mm |
| Wave length | 355nm |
| Scanning System | Germany Scanlab |
| Machine Size | 247cm(W)*168cm(D)*230cm(H) |
| Machine Weight | 3600kg |
Die Casting Machines
Various die casting parts can be cast perfectly with the follow die casting machines depends on any requirement from clients.
| Machine Name | Brand | Equipped with Robot hand | Machine Type (Tons) | Qty (set) |
| Cold chamber die casting machine | LiJin Brand | Yes | 200 tons | 2 |
| Cold chamber die casting machine | LiJin Brand | Yes | 320 tons | 2 |
| Cold chamber die casting machine | LiJin Brand | Yes | 400 tons | 1 |
| Cold chamber die casting machine | LiJin Brand | Yes | 500 tons | 1 |
| Hot chamber die casting machine | LiJin Brand | Yes | 50 tons | 2 |
| hot chamber die casting machine | LiJin Brand | Yes | 80 tons | 2 |
| Hot chamber die casting machine | LiJin Brand | Yes | 88 tons | 2 |
| Hot chamber die casting machine | LinJin Brand | Yes | 160 tons | 1 |
Added Valume Services, Offers Some Detail Post-Process
These added valume services, include some post-process options after tough product is made, to acheive a smooth surface and other-functional requirements, these tough parts can allow minimal post processes as the below approches.
Metal Die Casting Parts
- Die Casting Parts Polishing
- Die Casting Parts CNC Machining
- Die Casting Parts Coating
- Die Casting Parts Electroplating
- Die Casting Parts Deburring
- Die Casting Parts Finish Surface
- Laser Engraving On Die Casting Parts
Plastic Injection Parts
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Plastic 3D printing and die casting rapid prototyping services
